ENVIRONMENTAL ASPECTS OF DESIGNING TURBOCOMPRESSOR UNITS OF COMPRESSOR STATIONS OF MAIN GAS PIPELINES

PDF(UKRAINIAN)

 

Shcherbakov Oleg 

Enabl Ukraine LLC, Odesa, Ukraine

https://orcid.org/0000-0002-8431-6314

 

Plyatsuk Leonid 

Sumy State University, Sumy, Ukraine

https://orcid.org/0000-0003-0095-5846

 

Parafiynyk Volodymyr 

JSC "SMNPO-Engineering", Sumy, Ukraine

https://orcid.org/0000-0001-7061-6992

 

DOI: 10.52363/2522-1892.2024.2.9

 

Keywords: natural gas, compressor station, main gas pipeline, turbo-compressor unit, gas turbine drive, centrifugal compressor, environmental characteristics, catalytic purification, energy recovery unit

 

Abstract

The article examines the environmental aspects of creating turbo-compressor units for compressor stations of main gas pipelines. The aim of the study is to identify and analyze the main sources of environmental pollution arising from the operation of turbo-compressor units, as well as to analyze modern technical solutions aimed at reducing their negative impact on the environment. This goal is achieved through an analysis of the operational processes of turbo-compressor units, a review of literature sources and applicable regulations, as well as the systematization of many years of experience gained at JSC “SMNPO-Engineering” (Sumy, Ukraine) in the design and testing of similar equipment.

The most important results of the work are as follows: sources of chemical, acoustic, and thermal pollution generated during the operation of turbo-compressor units with gas turbine drives and centrifugal compressors have been identified; a conclusion has been drawn about the priority of developing dry fuel combustion methods to reduce emissions of pollutants. It is noted that the application of catalytic exhaust gas purification systems is advisable for modernizing existing compressor stations to ensure compliance with environmental requirements without replacing or significantly reworking engine designs.

Using a 16 MW gas turbine compressor unit as an example, an assessment of thermal pollution in the environment has been carried out. It has been concluded that reducing thermal pollution can be achieved by increasing the energy efficiency of turbo-compressor units, particularly through the application of complex working cycles of the drive, utilizing waste heat from exhaust gases, and creating energy technology complexes based on compressor stations of main gas pipelines for the production of electricity, heat, and cooling.

The results of this work can be used in the development of environmentally more efficient turbo-compressor units, which is especially relevant in the context of global climate change and increasing requirements of international environmental regulations. Moreover, increasing the energy efficiency of turbo-compressor units will not only reduce environmental pollution but also lower energy consumption and improve the cost-effectiveness of gas transportation.

 

References

  1. Naftohaz Ukrainy. (2018). Richnyi zvit NAK “Naftohaz Ukrainy” za 2018 rik. [The Annual Report of NJSC Naftogaz of Ukraine for 2018]. URL: https://www.slideshare.net/slideshow/2018-152295656/152295656. [in Ukrainian]

  2. Ministry of Environmental Protection and Natural Resources of Ukraine. (2023). Ukraine’s Greenhouse Gas Inventory 1990-2021. Annual National Inventory Report for Submission under the United Nations Framework Convention on Climate Change and the Kyoto Protocol. Kyiv. URL: https://unfccc.int/documents/628276. 

  3. Govdyak, R. M., Semchuk, Ya. M., Chabanovich, L. B., & Kryvenko, G. M. (2007). Energoekologichna bezpeka naftogazovykh ob’yektiv [Energy and Environmental Safety of Oil and Gas Facilities]. Ivano-Frankivs’k: Lileya NV. [in Ukrainian]

  4. Leshchenko, I. Ch. (2013). Vprovadzhennya suchasnykh tekhnologiy u gazotransportniy systemi Ukrayiny dlya zmenshennya vykydiv shkidlyvykh rechovyn v atmosferu [Implementation of Modern Technologies in Gas Transmission System of Ukraine to Reduce Harmful Emissions into the Atmosphere]. Problemy zagal’noyi energetyky, 3 (23), 41–47. [in Ukrainian]

  5. Major, B. (1999). Cost Analysis of NOx Control Alternatives for Stationary Gas Turbines. ONSITE SYCOM Energy Corporation. URL: https://www.energy.gov/sites/prod/files/2013/11/f4/gas_turbines_nox_cost_analysis.pdf.

  6. Smirnov, A. V., Chobenko, V. M., Shcherbakov, O. M., Ushakov, S. M., Parafiynyk, V. P., & Sereda, R. M. (2017). The results of pre-design studies on the development of a new design of gas turbine compressor package of GPA-C-16 type. IOP Conference Series: Materials Science and Engineering, 233, 012022. DOI: 10.1088/1757-899X/233/1/012022.

  7. Karpenko, S. V. (2021). Normalizatsiya vplyvu na dovkillya shumu ta vykydiv zabrudnyuyuchykh rechovyn kompresornykh stantsiy magistral'nykh gazoprovodiv [Normalization of Environmental Impact from Noise and Pollutant Emissions of Compressor Stations in Main Gas Pipelines]. (Candidate’s thesis). National Aviation University. Kyiv. [in Ukrainian]

  8. Mykhailiuk, Yu. D. (2014). Kharakterystyka dzherel utvorennya zabrudnyuvalnykh rechovyn Bogorodchanskogo liniyno-vyrobnychogo upravlinnya magistralnykh gazoprovodiv [Contaminant Generation Sources Characteristic of Bohorodchany Main Gas Pipelines Line and Staff Manufacturing Department]. Naukovyy visnyk NLTU Ukrayiny, 24.8, 125–131. [in Ukrainian]

  9. Mykhaylyuk, Yu. D. (2014). Doslidzhennya kharakterystyk shumovogo zabrudnennya na kompresornykh stantsiyakh magistralnykh gazoprovodiv [Study of noise pollution characteristics at compressor stations of main gas pipelines]. Ekologichna bezpeka ta zbalansovane resursokorystuvannya, 2 (10), 29–35. [in Ukrainian]

  10. Zaporozhets, O. I., Karpenko, S. V., Puzik, S. O., & Sagaydak, B. V. (2021) Inventaryzatsiya vykydiv zabrudnyuval'nykh rechovyn v atmosferu iz gazoturbinnykh ustanovok gazoperekachuvalnykh agregativ [Inventory of pollutant emissions into the atmosphere from gas turbine installations of gas pumping units]. Visnyk NTUU “KPI imeni Igorya Sikorskogo”, Seriya: Khimichna inzheneriya, ekologiya ta resursozberezhennya, 3, 58–70. DOI: 10.20535/2617-9741.3.2021.241059. [in Ukrainian]

  11. Semchuk, Ya. M., & Lialiuk-Viter, G. D. (2018). Doslidzhennya protsesiv formuvannya arealiv zabrudnen v atmosferi v rayoni kompresornykh stantsiy magistralnykh gazoprovodiv [Research of processes of formation pollution areas in atmosphere near compressor stations of trunk gas pipelines]. Prykarpats'kyy visnyk NTSh. Chislo, 2, 179-190. doi: 10.31471/2304-7399-2018-2(46)-179-190 [In Ukrainian].

  12. Mandryk, O. M. (2013). Rozvytok naukovykh osnov pidvyshchennya rivnya ekologichnoyi bezpeky pry transportuvanni pryrodnogo gazu. [The development of scientific principles of ecological safety level enhancement in natural gas transportation]. (Extended abstract of Dostor’s thesis). Ivano-Frankivsk, Ivano-Frankivsk National Technical University of Oil and Gas. [in Ukrainian]

  13. Antonanzas, J., & Quinn, J. C. (2023). Regional greenhouse gas analysis of compressor drivers in natural gas transmission systems in Canada. Journal of Cleaner Production, 400, 136671. DOI: 10.1016/j.jclepro.2023.136671.

  14. Hendryx, M., & Luo, J. (2020). Natural gas pipeline compressor stations: VOC emissions and mortality rates. The Extractive Industries and Society, 7(3), 864–869. DOI: 10.1016/j.exis.2020.04.011.

  15. Davis, C. D., Frazier, C., Guennouni, N., King, R., Mast, H., Plunkett, E. M., & Quirk, Z. J. (2023). Community Health Impacts From Natural Gas Pipeline Compressor Stations. Geohealth, 7(11), e2023GH000874. DOI: 10.1029/2023GH000874.

  16. Southwest Pennsylvania environmental health project. (2015). Summary on compressor stations and health impacts. URL: https://sape2016.files.wordpress.com/2014/01/swpa-ehp-compressor-station-emissions-and-health-impacts-02-24-2015.pdf.

  17. Green, L. C., & Crouch, E. A. C. (2021). Public health assessment of expected airborne emissions from the proposed Lambert Compressor Station. Pittsylvania county, Virginia. URL: https://www.mvpsouthgate.com/wp-content/uploads/2021/09/Public_Health_Assessment_L.pdf.

  18. Johnson, D. R., Covington, A. N., & Clark, N. N. (2015). Methane emissions from leak and loss audits of natural gas compressor stations and storage facilities. Environmental Science & Technology, 49(13), 8132–8138. DOI: https://doi.org/10.1021/es506163m.

  19. Martin, K. A. V., Lin, E. Z., Hilbert, T. J., Pollitt, K. J. G., & Haynes, E. N. (2021). Survey of airborne organic compounds in residential commu nities near a natural gas compressor station: Response to community concern. Environmental Advances, 5, 100076. DOI: 10.1016/j.envadv.2021.100076.

  20. Payne, B. F., Ackley, R., Paige Wicker, A., Hildenbrand, Z. L., Carlton, D. D., & Schug, K. A. (2017). Characterization of methane plumes downwind of natural gas compressor stations in Pennsylvania and New York. Science of the Total Environment, 580, 1214–1221. DOI: 10.1016/j.scitotenv.2016.12.082.

  21. Russo, P. N., & Carpenter, D. O. (2019). Air emissions from natural gas facilities in New York state. International Journal of Environmental Research and Public Health, 16(9), 1591. DOI: 10.3390/ijerph16091591.

  22. Strizhenok, A. V., & Korelskiy, D. S. (2019). Estimation and reduction of methane emissions at the scheduled and repair outages of gas-compressor units. Journal of Ecological Engineering, 20(1), 46–51. DOI: 10.12911/22998993/93943.

  23. Walter, C. (2020). Air pollution from Pennsylvania shale gas compressor stationsreport. URL: https://www.fractracker.org/2020/03/air-pollution-pennsylvania-compressor-stations/.

  24. Moates, S. J. (2021). Reducing Environmental Impacts of Natural Gas Compressor Stations and Applicability of the Current Regulatory Framework. All ETDs from UAB, 548. URL: https://digitalcommons.library.uab.edu/etd-collection/548.

  25. Lecomte, T., Ferreria De La Fuente, J., Neuwahl, F., Canova, M., Pinasseau, A., Jankov, I., Brinkmann, T., Roudier, S., & Delgado Sancho, L. (2017). Best Available Techniques (BAT) Reference Document for Large Combustion Plants. Industrial Emissions Directive 2010/75/EU (Integrated Pollution Prevention and Control). Luxembourg. DOI: 10.2760/949.

  26. Schorr, M. M., & Chalfin, J. (1999). Gas Turbine NOx Emissions Approaching ZeroIs it worth the price? URL: https://www.gevernova.com/content/dam/gepower-new/global/en_US/downloads/gas-new-site/resources/reference/ger-4172-gas-turbine-nox-emissions-approaching-zero-worth-price.pdf.

  27. Yokell, S. (1973). Double-tubesheet heat-exchanger design stops shell-tube leakage. Chemical Engineering, May 14.